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# Ultrasonic Plastic Welding: Tooling, Welders, Accessories | Accusonics

Ultrasonic horns & fixtures, built fast, built right.

## Sitemaps

- [XML Sitemap](https://accusonics.com/sitemap.xml): Contains all public & indexable URLs for this website.

## Posts

- [Used Ultrasonic Welders](https://accusonics.com/used-ultrasonic-welders/) - Branson and Dukane pre-owned ultrasonic welders in stock. Excellent condition. Please contact us for more information. #UsedUltrasonicWelder
- [How to Choose the Right Material for Making Ultrasonic Horns](https://accusonics.com/how-to-choose-the-right-material-for-making-ultrasonic-horns/) - How to Choose the Right Material for Making Ultrasonic Horns
- [“The Ultrasonic Welding Process"](https://accusonics.com/the-ultrasonic-welding-process/) - The components and processes that affect ultrasonic welding: The Welder (Generator and Press) The Stack (Converter / Booster / Horn) The Tooling (Horn and Fixture) The Part The Ultrasonic Setup ULTRASONIC WELDERS Ultrasonic machines have come a long way since the first machine produced many years ago. Newer Generators Systems have gotten more powerful. Operating
- [Accusonics offers the following items](https://accusonics.com/accusonics/) - Pre-owned ultrasonic welders, ultrasonic horns / sonotrodes, and ultrasonic converters / transducers, boosters, and supplies. accusonics.com
- [Branson 2000Xdt 2500 Watt Welders](https://accusonics.com/branson-2000xed-system/) - Used 20kHz Branson 2000xdt 2500 watt
- [Pre-owned Branson 920IW](https://accusonics.com/pre-owned-branson-920iw/) - Branson 920IW, 2000 Watt ultrasonic welder that comes with a converter and your choice of aluminum booster. Unit also has plexiglass guarding. This unit can be shipped quickly. More info at: accusonics.com/branson/#900iwforsale #UsedUltrasonicWelder
- [Pre-owned Branson 900IW 2000 Watt](https://accusonics.com/just-in-branson-900iw-2000-watt/) - 20kHz, 920IW (2000 watt), excellent condition.
- [Used Branson 900IW Rotary Ultrasonic Welder](https://accusonics.com/branson-rotary-system/) - Used Branson 900IW Rotary Ultrasonic Welder- A 910IW+ is on this rotary, but a 920IW, or a 2000IW can be put on this rotary.This is an 8 station rotary systemCall us at 630-769-1886, or see more information about this rotary system, click here!
- [Journey of making an Ultrasonic Horn](https://accusonics.com/journey-of-an-ultrasonic-horn/) - Steps in the process of making a horn and the information required
- [Ultrasonics is a Cost-effective method of joining plastic parts](https://accusonics.com/ultrasonics-is-a-cost-effective-method-of-joining-plastic-parts/) - Ultrasonic welding remains one of the fastest and most cost effective techniques for welding smaller thermoplastic parts. Using ultrasonic welding, one part is held stationary in a holding fixture while the other part is vibrated acoustically against it under pressure, creating frictional heat at their joining surfaces. Accusonics, Inc. can design custom ultrasonic tooling for any application to install and operate in any type of Ultrasonic Plastic Welding Machine.With over twenty-seven years of experience in ultrasonic welding processes, our tooling engineers possess unmatched skill and experience to develop even the most complex ultrasonic tooling and part holding fixtures. Contact us at 630-769-1886 John Loehman; President
- [Ultrasonic Converters, Transducers & Supplies](https://accusonics.com/converters-transducers-and-supplies/) - Do you need to replace broken converters, transducers? Need one quick? We have them ready to ship! Some models pictured below. If you don't see it, doesn't mean we don't have it or can't fix it. Give us a call! 630-769-1886 or email us: sales@accusonics.com
- [The Unsung Heroes of Plastic Welding: Ultrasonic Horns!](https://accusonics.com/the-unsung-heroes-of-plastic-welding-ultrasonic-horns/) - In the world of plastic welding, there's a tool that deserves a standing ovation, yet often only gets a polite golf clap: the ultrasonic horn! This magnificent piece of technology is like the conductor of an orchestra, leading a symphony of vibrations to create the perfect weld. It's not just a tool; it's a maestro, ensuring every high-frequency note is hit with precision to melt plastics in harmony. Imagine a world where plastic parts are like puzzle pieces, looking to find their perfect match. Enter the ultrasonic horn, the Cupid of the plastic world, bringing together these lonely parts with the gentle touch of its oscillating surface. It's a modern-day love story, where the heat of passion (quite literally) fuses these pieces into a bond that's stronger than any dating app match. But let's not forget the variety show that is the ultrasonic horn catalog. From catenoidal to exponential, circular to rectangular, these horns come in all shapes and sizes, ready to tackle any plastic welding challenge. It's like a fashion runway, but instead of haute couture, we have haute couture for plastics. So, the next time you see a perfectly welded plastic part, take a moment to appreciate the unsung hero behind it. The ultrasonic horn may not be signing autographs or taking selfies, but in the world of plastic welding, it's the true star of the show!
- [Accusonics Corner](https://accusonics.com/blog/) - From time to time we will post here about all things ultrasonics, such as new equipment that is available, troubleshooting stacks to ultrasonic welders. Contact us for more information.
- [Troubleshoot Common Problems in Plastic Ultrasonic Welding](https://accusonics.com/troubleshoot-common-problems-in-plastic-ultrasonic-welding/) - Ultrasonic Troubles? Plastic ultrasonic welding is a fast and efficient method of joining thermoplastic parts using high-frequency vibrations. However, like any other process, it can encounter some problems that affect the quality and strength of the weld. In this blog post, we will discuss some of the common problems in plastic ultrasonic welding and how

## Pages

- [Accusonics  T&C for Goods and Services](https://accusonics.com/accusonics-terms/) - Accusonics sells goods and services under these terms, which are incorporated into all quotations, proposals, sales, and purchases.
- [Ultrasonic Support](https://accusonics.com/ultrasonic-support/) - Welder Support Accusonics services and repairs most makes and models of ultrasonic welders, including non-supported ultrasonic welders such as older Branson or Dukane equipment. We have been in business since 1997 and have accumulated the knowledge and expertise to get the job done right. Give us a call or fill out our form, for more info
- [Branson Ultrasonic Welders](https://accusonics.com/branson/) - Used Branson Ultrasonic Welders, 8400, 900, 2000 series welders. We also repair older ultrasonic welders, converters, boosters and horns. Free Manuals.
- [Ultrasonic Accessories](https://accusonics.com/ultrasonic-accessories/) - Ultrasonic Studs – 1/2-20, 3/8-24, M8, M12, M16 studs; Step Studs 1/2-20 to 3/8-24, and custom step studs. Stack Grease to use between stack components OR… Mylar's to use between stack components: 1.5 x 1/2, 1.5 x 3/8, or 2 x 1/2, some special sizes. Ultrasonic Vice Pneumatic Film Feeder Film to use between the
- [Dukane Ultrasonic Welders](https://accusonics.com/dukane/) - Please fill out this form to get the password to download this manual. We do not charge to download manuals, but would like to know who we are helping. Maybe we can provide more support for troubleshooting Ultrasonic Welders, Horns, Fixtures or other ultrasonic items Dukane 15kHz Welder 15kHz, 4000 Watt, UltraSeries Uses a 110-3806A Converter1/2-20 stud
- [Plastic Assembly Tooling](https://accusonics.com/ultrasonic-tooling/) - Ultrasonic Horns Spin WeldingVibration Weld ToolingHolding Fixtures Accusonics manufactures ultrasonic horns that are designed and manufactured to resonate at the correct frequency for many different machines. These typical frequencies are 15, 20, 25, 28, 30, 35, or 40 kHz (as well as some other frequencies), which the most common is 20kHz. However, since every application
- [Manual Access...](https://accusonics.com/manuals/) - Please fill out this form to get the password to download this manual. We do not charge to download manuals, but would like to know who we are helping. Maybe we can provide more support for troubleshooting Ultrasonic Welders, Horns, Fixtures or other ultrasonic items. When you receive the password, you can come back to
- [What's New?](https://accusonics.com/whats-new/) - What's New? Unfortunately no posts were found
- [Forward Technologies Welders](https://accusonics.com/forward-tech/) - Sorry, nothing to show here...
- [Sonobond](https://accusonics.com/sonobond/) - Please fill out this form to get the password to download this manual. We do not charge to download manuals, but would like to know who we are helping. Maybe we can provide more support for troubleshooting Ultrasonic Welders, Horns, Fixtures or other ultrasonic items Sonobond 20kHz 2000 watt Excellent Condition 20kHz, 2000 Watt 240VAC, single phase
- [Sonics & Materials Ultrasonic Welders](https://accusonics.com/sonics-materials/) - Please fill out this form to get the password to download this manual. We do not charge to download manuals, but would like to know who we are helping. Maybe we can provide more support for troubleshooting Ultrasonic Welders, Horns, Fixtures or other ultrasonic items Sonics Servo 40kHz 40kHZ Sonics and Materials Servo 700 Watt Typically M8
- [Herrmann Ultrasonic Welders](https://accusonics.com/herrmann/) - Please fill out this form to get the password to download this manual. We do not charge to download manuals, but would like to know who we are helping. Maybe we can provide more support for troubleshooting Ultrasonic Welders, Horns, Fixtures or other ultrasonic items Herrmann Dual PS 20kHz, Dual 2112 Welders Dynamic Active Control 5000 Twin
- [Quality Used Ultrasonic Welders](https://accusonics.com/ultrasonic-welders/) - Accusonics sells quality pre-owned plastic assembly equipment. We provide complete turnkey systems that allow us to set up the system and run off parts with your tooling for approval. We carry the top brands in the industry, including Branson, Dukane, Sonobond, Rinco, and Hermann. Please call us for our current stock of welders at 630-769-1886. Do
- [Subscribe to our Newsletter](https://accusonics.com/subscribe-newsletter/) - Subscription Form
- [Contact Form](https://accusonics.com/contact-us/) - ULTRASONIC TOOLING, PRE-OWNED ULTRASONIC WELDERS, ACCESSORIES, AND SUPPORT OR MANUALS, USING THE FORM BELOW OR GIVE US A CALL AT 630-769-1886
- [Privacy Policy](https://accusonics.com/privacy-policy-2/) - Accusonics, Inc. (Accusonics) values its users' privacy. This Privacy Policy ("Policy") will help you understand how we collect and use personal information from those who visit our website or make use of our online facilities and services, and what we will and will not do with the information we collect. Our Policy has been designed
- [Learn about Ultrasonic Welding](https://accusonics.com/learn-about-ultrasonic-welding/) - WHAT IS PLASTIC ULTRASONIC WELDING? About ultrasonic welding Ultrasonic plastic welding is a technique that uses high-frequency vibrations to create heat and melt thermoplastic materials at the joint interface, for a predetermined weld time, under pressure, which creates a strong bond between the two parts. Besides welding by time, some equipment can also control the
- [Fixtures](https://accusonics.com/fixtures/) - Sonic welding, spin welding, vibration welding, and others

## Recipes

- [LinkedIn Post](https://accusonics.com/uo-recipe/linked-in/)
- [Instagram Post](https://accusonics.com/uo-recipe/2447/)
- [Facebook Post](https://accusonics.com/uo-recipe/facebook-post-2/)
- [Twitter Post](https://accusonics.com/uo-recipe/twitter-post/)

## Downloads

- [Fillable Accusonics Service Form](https://accusonics.com/download/1191/?tmstv=1788791383) - This form is a fillable form to use when sending in ultrasonic equipment to be repaired. Please fill in as much as possible.
- [Accusonics Plastics Material Guide](https://accusonics.com/download/1188/?tmstv=1788791383) - This guide from Accusonics, has information on what thermoplastics are compatible with each other. It also has a recommended amplitude guide for the type of plastic your using to aid in booster selection.
- [Branson 900IW Data Sheet](https://accusonics.com/download/1282/?tmstv=1788791383) - Branson 900IW Data Sheet
- [Branson 900AE Data Sheet](https://accusonics.com/download/1285/?tmstv=1788791383) - Branson 900AE Data Sheet
- [Branson 2000IW and IW Plus Data Sheet](https://accusonics.com/download/1302/?tmstv=1788791383)
- [Branson Series 30 Rotary Data Sheet](https://accusonics.com/download/1309/?tmstv=1788791383) - Branson 900IW+ with a Series 30 Rotary Table on it Data Sheet
- [Branson 2000xdt 15kHz Data Sheet](https://accusonics.com/download/1907/?tmstv=1788791383) - Pre-owned Branson 2000xdt, 15kHz 3300 Watt System with Sound Enclosure
- [Branson 2000Xea Data Sheet](https://accusonics.com/download/1316/?tmstv=1788791383)
- [Branson 900AES AOS Actuator Data Sheet](https://accusonics.com/download/1304/?tmstv=1788791383)
- [Dukane Sound Enclosure](https://accusonics.com/download/1328/?tmstv=1788791383)
- [Dukane DPC 15kHz Power Supply](https://accusonics.com/download/1326/?tmstv=1788791383)
- [Dukane UltraSeries 15kHz with UltraCom](https://accusonics.com/download/1324/?tmstv=1788791383)
- [Branson Panel Mount Power Supply](https://accusonics.com/download/1319/?tmstv=1788791383)
- [Dukane UltraCom Data](https://accusonics.com/download/1331/?tmstv=1788791383)
- [Branson 2000aed Data Sheet](https://accusonics.com/download/1321/?tmstv=1788791383)
- [Branson 2000Xef Data Sheet](https://accusonics.com/download/1312/?tmstv=1788791383)
- [Branson 8400 Data Sheet](https://accusonics.com/download/1298/?tmstv=1788791383)
- [Branson 5170 Data](https://accusonics.com/download/1296/?tmstv=1788791383)
- [Branson 400 Series Data](https://accusonics.com/download/1288/?tmstv=1788791383)
- [Fillable RFQ Form for Ultrasonic Tooling](https://accusonics.com/download/1226/?tmstv=1788791383) - This form is a fillable form to use when sending in a request for new, replacement, or duplicate tooling.
- [Fillable RFQ Form for Welder and Tooling](https://accusonics.com/download/1221/?tmstv=1788791383) - This form is a fillable form to use when sending in an application with pertinent information needed to quote equipment and tooling.
- [Accusonics Terms and Conditions](https://accusonics.com/download/1271/?tmstv=1788791383) - Accusonics Terms and Conditions

## Categories

- [Used Ultrasonic Welders](https://accusonics.com/category/used-ultrasonic-welders/) - Pre-owned ultrasonic plastic welding machines, boosters, converters, transducers and supplies for welders. We also repair ultrasonic welders.
- [Ultrasonic Welding Information](https://accusonics.com/category/ultrasonic-welding-information/) - Information about plastic ultrasonic welding, troubleshooting applications and welders.
- [Ultrasonic Tooling](https://accusonics.com/category/ultrasonic-tooling/)
- [Ultrasonic Converters and Transducers](https://accusonics.com/category/ultrasonic-converters-and-transducers/)

## Tags

- [Used Ultrasonic Welders](https://accusonics.com/tag/used-ultrasonic-welders/) - Used Ultrasonic Welders such as Branson and Dukane plastic welders.
- [Branson Welders](https://accusonics.com/tag/branson-welders/)
- [Ultrasonic Horns and Fixtures](https://accusonics.com/tag/ultrasonic-horns-and-fixtures/)
- [Ultrasonic welding](https://accusonics.com/tag/ultrasonic-welding/)
- [ultrasonic converters](https://accusonics.com/tag/ultrasonic-converters/)
- [ultrasonic transducers](https://accusonics.com/tag/ultrasonic-transducers/)
- [Ultrasonic supplies](https://accusonics.com/tag/ultrasonic-supplies/)
- [Ultrasonic Learning](https://accusonics.com/tag/ultrasonic-learning/)

## Download Categories

- [Manuals](https://accusonics.com/?dlm_download_category=manuals) - Plastic Ultrasonic welder manuals

## Download Tags

- [Ultrasonic Horns](https://accusonics.com/?dlm_download_tag=ultrasonic-horns) - Ultrasonic tooling used to weld plastic together utilizing ultrasonic welders.
- [Used Ultrasonic Welders](https://accusonics.com/?dlm_download_tag=used-ultrasonic-welders) - Used ultrasonic welders such as Branson, Dukane, or Sonics and Materials.
- [Ultrasonic Service](https://accusonics.com/?dlm_download_tag=ultrasonic-service) - Repairs for ultrasonic plastic welders, including obsolete equipment.
- [Ultrasonic Repair](https://accusonics.com/?dlm_download_tag=ultrasonic-repair) - Repairs for ultrasonic plastic welders, including obsolete equipment.
- [Manual](https://accusonics.com/?dlm_download_tag=manual)